PE MECHANICAL: MACHINE DESIGN AND MATERIALS

Principles | Morning Breath Exam (40 Questions)
1. Basic Engineering Practice (Number of Questions: 11-17)
  1. Engineering terms, symbols, and drawings
  2. Project management and economic analysis
  3. Design methodology (e.g. design requirements, risk assessments, verification and validation)
  4. Physical Properties of Materials
2. Mechanics of Materials (Number of Questions: 17-26)
  1. Axial Loading
  2. Shear and Transverse Loading
  3. Bending
  4. Buckling
  5. Torsion
  6. Combined Loading
  7. Static Failure
  8. Fatigue Failure
  9. Thermal Stresses and Interference Stresses
3. Mechanical Attachments (Number of Questions: 9-14)
  1. Bonds (e.g., welds, brazing, chemical bonds, adhesives)
  2. Non-threaded Fasteners (e.g., lugs, shackles, retaining rings, pins, anchors, rivets)
  3. Threaded Fasteners (e.g., screws, bolts, studs, anchors)
Applications | Afternoon Exam (40 Questions)
4. Power Transmission (Number of Questions: 9-14)
  1. Gears and Gear Trains
  2. Bearings
  3. Belts, Chains, Clutches, Brakes, and Power Screws
  4. Shafts and keys (e.g., torsion, bending, static/fatigue failure, stress risers)
  5. Motors and engines (e.g. energy conservation, efficiency)
5. Mechanical Components and Assemblies (Number of Questions: 16-24)
  1. Pressurized Vessel and Piping
  2. Hydraulic and Pneumatic Components
  3. Beams, Trusses, and Frames
  4. Springs
  5. Vibrating Systems
  6. Basic Machines and Mechanisms
  7. Basic Mechatronics (e.g., electromechanical interfaces, sensors, basic circuits, basic controls)
6. Supportive Knowledge - Machine Design and Materials (Number of Questions: 8-12)
  1. Manufacturing Methods (e.g., material removal, heat treatment, machining, molding, forming, heat treatment, assembly, additive manufacturing, surface treatment)
  2. Fits and Tolerances
  3. Codes and Standards
  4. Computational Methods (e.g. FEA, CAE)
  5. Testing, Instrumentation, Inspection, and Quality
  6. Chemical Processes (e.g., corrosion, oxidation, embrittlement)
Review per NCEES syllabus of Oct 2025